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Transactions of the INDIAN CERAMIC SOCIETY   Vol. 80  2021
Effect of Reaction Time on the Synthesis and Sintering of Magnesium-Aluminium Spinel by Microwave Hydrothermal Synthesis
Runping Lia and Jianhua Liua, b, *
Pages : 265-269
DOI : 10.1080/0371750X.2021.2014637
Abstract
In this study, microwave hydrothermal synthesis of magnesium-aluminium spinel from pseudo-boehmite (AlOOH.nH2O) (n=0.62) and magnesium hydroxide (Mg(OH)2) for different reaction times is researched. X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) are used to find out how the reaction time affects the synthesis of magnesium aluminium spinel precursors. The superficial properties of magnesium aluminium spinel precursors are investigated with scanning electron microscopy (SEM). According to XRD analysis, magnesium hydroxide reacts with pseudo-boehmite to form magnesium aluminium hydroxide hydrate. The median diameter of the samples obtained at 200 min was 5.958 m. The agglomeration phenomenon was very serious especially when the synthesis time is greater than 200 min. The sintered sample obtained at 150oC for 200 min had more dense structure and smaller average grain size. The average grain size of the sintered sample was 0.527 m. The best reaction time for microwave isothermal synthesis and sintering of magnesium aluminium spinel is 200 min. [Keywords: Microwave heating, Magnesium aluminium spinel, Sintering, Densification, Reaction time] Introduction Magnesium-aluminium spinel (MAS) has the characteristics of high melting point (2135oC), low thermal expansion coefficient, good thermal conductivity, good thermal shock resistance and strong alkali corrosion resistance. Therefore, it is widely used in steel, cement, glass and ceramics and other fields.1–3 Magnesiumaluminium spinel used for refractory materials is artificially synthesized, and the synthesis temperature is relatively high. Usually, the temperature of high-purity sintered synthetic spinel is above 1700oC. During the synthesis process, it is usually accompanied by volume expansion of 5~8%, which limits the further densification of magnesium aluminium spinel.4–8 In order to prepare highly dense MAS powders, this study will use microwave hydrothermal synthesis to prepare MAS powders. Microwave hydrothermal synthesis is a relatively new method of material preparation. The effective use of microwave offers the possibility to produce high purity, ultra-fine and multi-component powders. Compared to traditional methods of solid phase synthesis, co-precipitati
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