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Transactions of the INDIAN CERAMIC SOCIETY   Vol. 61  2002
Study on Utilization of Neyveli Clay in the Production of Value Added Ceramics
V. Viswabaskaran, F. D. Gnanam and M. Balasubramanian
Pages : 93-97
DOI : 10.1080/0371750X.2002.10800034
Abstract
The present study deals with the utilization of Neyveli clay for value added artifacts like, porous membrane support, dense mullite tubes and substrates for electronic applications. In the present i Stigation, Neyveli clay and reactive alumina (mean particle size of 0.7 IJm) were used as starting materials to prepare stoichiometric mullite. MgO (3 wt%) and boehmite (5 wt%) were added as sinter additives to increase the densification, whereas starch and 820 3 were added as pore formers. The sintered (16ooac for 3 h) porous membrane supports show that the addition of organic pore former (starch) leads to low strength with a wide pore size distribution. The simultaneous addition of organic (10 wt%) and inorganic pore formers (1 0%) to the clay and alumina yields porous membrane supports with high strength (61 MPa) and high open porosity (35%) having mean pore diameter of 5 IJm with very narrow pore size distribution. The linear thermal expansion co-efficient (3.4 x 1 o-sac-1 at 400°C) and dielectric constant (7.4) are comparable to the reported values for samples containing 3% MgO. Dense tubes prepared with the addition of 3% MgO give bulk density of 2.91 g.cm-3 , strength of 78.2 MPa without any open porosity.
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